
Awlgrip Topcoat is a two-part polyurethane paint that can be applied to boats above the waterline using a brush, roller, or spray. It is a polyester-based high-gloss polyurethane topcoat that provides long-lasting gloss and colour retention. The paint is mixed with a converter and reducer to create a smooth, homogenous mixture. The Awlgrip 545 Epoxy Primer is a two-component epoxy primer with corrosion and adhesion properties for steel, aluminium, wood, and fibreglass substrates. It is used as a base for the topcoat and is available in grey or white.
| Characteristics | Values |
|---|---|
| Type of paint | Polyester-based, high-gloss polyurethane paint |
| Number of parts | Two |
| Application | Brush, roller, or spray |
| Surface compatibility | Wood, fibreglass, aluminium, steel |
| Drying time | 2-4 hours |
| Curing time | Up to 7 days |
| Durability | Exceptional |
| Longevity | 5-10 years or more |
| Primer | 545 Epoxy Primer |
| Primer compatibility | Spray, brush, or roller |
| Primer reduction | Spray: 15-25%; Brush: 0-20% |
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What You'll Learn

Application methods: brush, roller, or spray
Awlgrip Topcoat is a premium-quality polyurethane finish that can be applied using a brush, roller, or spray gun. It is formulated to deliver a great appearance, even when applied by brush and roller.
When using a brush or roller, mix two parts AWLGRIP Topcoat Base Component with one part AWL-CAT #3/H3002 Brushing Converter until a smooth, homogenous mixture is obtained. Then, reduce by 25-33% with T0031. For spraying, mix one part AWLGRIP Topcoat Base Component (Color) with one part AWL-CAT #2 G3010 spray converter. Reduce by up to 25% with the appropriate spray reducer.
Before applying the topcoat, ensure the surface is thoroughly cleaned and sanded to create a smooth, even texture. Apply a suitable primer if necessary to ensure proper adhesion. For example, the 545 Epoxy Primer can be used to seal filler primers and fairing work before applying topcoats. It is a two-part system consisting of a primer and a hardener, which should be mixed in a 1:1 ratio.
When applying the topcoat, use multiple thin coats rather than one thick coat to prevent runs and drips. Allow each coat to dry according to the manufacturer's guidelines before applying the next coat. For Awlgrip Topcoat, it is recommended to apply two coats of 1.5 to 2.5 mils WFT each and allow 16 hours between coats. Sanding between coats can provide a smoother finish.
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Drying and curing time
The drying and curing time of Awlgrip Topcoat will depend on the environmental conditions, such as temperature and humidity. Typically, the paint dries to the touch within 2 to 4 hours. However, it is recommended to allow 16 hours between coats. It is also advisable to avoid heavy usage or exposing the painted surface to harsh conditions for up to 7 days to ensure full curing.
When applying Awlgrip Topcoat, it is important to follow the manufacturer's instructions for mixing the paint with the appropriate catalyst and reducer. The paint can be applied using a brush, roller, or spray gun, with spraying usually providing the best finish. It is recommended to apply two coats of 1.5 to 2.5 mils WFT each, with sanding between coats using 280 to 400 grit paper for a smoother finish.
The maximum time between coats is not explicitly stated in the application documents, but it is recommended to avoid applying in hot weather conditions. One source suggests that as long as the third cure cycle is not complete (approximately 2 weeks), it is safe to apply the final coat after light sanding.
When using the roll-and-tip method, it is recommended to allow a day between coats, with sanding in between. Multiple coats in the same day are more suitable for spraying.
It is worth noting that the drying and curing time can be affected by the thinning percentage and temperature. High thinning percentages (such as 35%) and high temperatures can lead to solvent popping, which is the appearance of bubbles in the paint.
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Durability and longevity
Awlgrip Topcoat is a premium-quality, polyester-based, high-gloss polyurethane topcoat. It is formulated to deliver a great finish even when applied by brush, roller, or spray. It is only suitable for use above the waterline of a boat. The product provides long-lasting gloss and colour retention.
The durability of Awlgrip is renowned. It withstands harsh marine environments, UV radiation, and chemical exposure. When properly applied and maintained, an Awlgrip finish can last for 5 to 10 years or more, depending on environmental exposure and usage. It is compatible with a variety of substrates, including fibreglass, aluminium, steel, and wood, when appropriately primed.
Awlgrip's durability is due in part to its two-part epoxy primer with corrosion and adhesion properties. The primer is available in grey or white and can be applied by spray, brush, or roller above or below the waterline. When used as a primer, the topcoat provides excellent chemical resistance and hardness.
To achieve the maximum durability and longevity of an Awlgrip finish, it is important to follow the proper application process. This includes thoroughly cleaning the surface to remove all dirt, grease, and contaminants, and sanding the surface to create a smooth, even texture. A suitable primer should be applied if necessary to ensure proper adhesion. The manufacturer's instructions for mixing Awlgrip paint with the appropriate catalyst and reducer should be followed.
For small chips and scratches, a thin coat of Awlgrip paint can be applied for a repair. For larger areas, the full application process, including surface preparation and priming, should be followed to ensure a seamless repair.
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Compatibility with substrates
When it comes to the compatibility of Awlgrip Topcoat with substrates, it is important to ensure that the surface is properly prepared and primed. The Awlgrip Topcoat is a polyester-based, high-gloss polyurethane topcoat that can be applied to a variety of substrates, including fiberglass, aluminium, steel, and wood. However, it is crucial to follow the recommended preparation and application procedures for each specific substrate.
For fiberglass surfaces, it is recommended to use the Awlgrip 545 Epoxy Primer-Base, mixed in a 1:1 ratio with the appropriate converter. This mixture can be reduced by 15-25% for spray application and by 0-20% for brush application. By following these guidelines, a proper bond between the topcoat and the fiberglass substrate can be achieved.
In the case of aluminium, steel, and wood substrates, the Awlgrip Topcoat can also be utilised effectively. However, it is important to select the suitable primer for each material. For aluminium, a product such as Interlux's Reducing Solvent 2316N, which is designed for use with two-part polyurethane and epoxy products, can be considered. For steel surfaces, a corrosion-resistant primer, such as the Awlgrip 545 Epoxy Primer, may be recommended. As for wood, a wood varnish, such as Interlux Perfection Plus, can be used as a primer before applying the Awlgrip Topcoat.
Additionally, the Hullgard Epoxy Primer is specifically mentioned as a suitable substrate primer for use above the waterline. It serves as an excellent base for subsequent products and is chemically compatible with the Awlgrip Topcoat system. This primer is suitable for various substrates and ensures proper adhesion and performance.
When working with any substrate, it is crucial to refer to the manufacturer's instructions and guidelines for specific recommendations and procedures. The Awlgrip Application Guide and their website are recommended sources for detailed information on substrate preparation and the compatibility of the Awlgrip Topcoat with different materials.
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Mixing ratios
When using a spray application, the mixing ratio for the Awlgrip top coat is 1 part Awlgrip Topcoat Base Component (colour) to 1 part Awl-Cat #2 G3010 spray converter. A reducer can be added to the mixture, with a standard reduction of 25%. The overall mixture ratio is 1:1:1/2 by volume. For example, 8oz Base, 8oz G3010, and 4oz Reducer.
For brush or roller application, the mixing ratio is 2 parts Awlgrip Topcoat Base Component to 1 part Awl-Cat #3/H3002 Brushing Converter. The reducer can be added at 25% to 33% with T0031. The overall mixture ratio is 2:1:3/4-1 by volume. For example, 8 oz. colour base component, 4 oz. H3002, and 3-4 oz. T0031.
The mixing ratios can vary depending on the specific Awlgrip product and application method. For instance, the mixing ratio for the T0002 Awlgrip Topcoat to achieve a semi-gloss finish is 1 part by volume Awlgrip Colour Base, 1/2 part by volume 1010 Flattening Agent, 1 part by volume Awl-Cat #2 Converter, and 1 part by volume T0002 Reducer.
It is important to follow the manufacturer's instructions for mixing Awlgrip paint with the appropriate catalyst and reducer. Spraying usually provides the best finish, but it is important to note that spraying two-part polyurethanes like Awlgrip can be challenging due to the potential health risks associated with inhalation.
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Frequently asked questions
Awlgrip Topcoat is a polyester-based high-gloss polyurethane topcoat that provides long-lasting gloss and colour retention. It can be applied to boats above the waterline using a brush, roller, or spray.
Yes, Awlgrip Topcoat is a two-part polyurethane paint. It is mixed with a converter to create a smooth, homogenous mixture.
Awlgrip Topcoat usually dries to the touch within 2-4 hours, but this can vary depending on temperature and humidity. It is recommended to wait 16 hours between coats.
Awlgrip Topcoat is a high-gloss polyurethane finish, while Awlgrip 545 Epoxy Primer is a two-component epoxy primer used to seal filler primers and fairing work before applying topcoats. The primer is available in grey or white and can be applied by spray, brush, or roller above or below the waterline.





































