
Small cracks in plaster are usually benign hairline cracks, caused by plaster drying, expanding, and contracting. However, it is important to repair these cracks before painting to ensure your home's structural integrity and to prevent the cracks from reappearing. The repair process involves widening the crack with a knife or screwdriver, filling it with flexible filler, and then applying a final layer of surface filler for a seamless finish. The repair method may vary depending on the type of crack and the underlying cause, so it is important to assess the damage before beginning repairs.
| Characteristics | Values |
|---|---|
| Tools | Utility knife, painter's 5-in-1 tool, dremel tool, dry wall bits, box cutter, screwdriver, filling knife, sandpaper, microfibre cloth, vacuum, plaster adhesive, newspaper, drywall tape, plaster, flexible filler, fine surface filler, paper drywall tape, drywall compound, joint compound, plaster adhesive, mesh, fibrous plaster |
| Techniques | Widen the crack, remove loose material, mist the crack with water, apply flexible filler, feather edges, monitor drying times, use multiple layers, drill small holes, vacuum out dust, inject plaster adhesive, apply drywall tape, fill crack with plaster, smooth filler, prime crack, use setting-type joint compound, apply Killz interior/exterior, use hot mud, use a bonding agent, cover with mesh |
| Types of cracks | Hairline, spiderweb, bulging, bubbling, discolouration, structural, active, superficial |
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What You'll Learn

Widen the crack with a utility knife or box cutter
Widening the crack with a utility knife or box cutter is an important step in repairing small cracks in plaster before painting. While it may seem counterintuitive to make the crack bigger, this step is crucial for a durable repair. Here's a detailed guide on how to do it:
First, ensure you have the right tools. A utility knife, also known as a box cutter, is ideal for this task. It provides more precision and control compared to other tools. Before starting, assess the crack's size and depth to determine how much widening is necessary.
Now, gently and carefully, use the utility knife to cut along the edges of the crack. Take your time and be gentle—you don't want to vigorously scrape into the crack as it may cause further damage. The goal is to open up the crack slightly, creating more surface area for the joint compound to adhere to later.
As you cut along the crack, pay attention to any loose material or debris within the crack. Use the knife to carefully remove this loose plaster, ensuring the area is clean and clear. It is important to create a smooth and stable surface for the next steps in the repair process.
Make sure you don't cut too deeply or aggressively, as you want to widen the crack just enough for the filler to adhere properly. The idea is to create a channel for the flexible filler to sit in, allowing it to move with the wall and prevent further cracking.
Once you've finished widening the crack, take a step back and inspect your work. Ensure that the crack is clean and free of any loose debris. Use a brush or vacuum to remove any crumbs or dust generated during the process. The surface should be smooth and ready for the next steps in repairing small cracks in plaster before painting.
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Clean the crack and surrounding area
Before repairing a crack in your plaster walls, it is important to clean the crack and the surrounding area. This step ensures that the repair will hold and blend in with the rest of the wall.
First, use a knife or a screwdriver to gently scrape and widen the crack, removing any loose bits of plaster or paint flakes. Be careful not to be too vigorous or aggressive with this step, as you do not want to accidentally make the crack bigger than it needs to be. A utility knife, razor blade, or painter's 5-in-1 tool can also be used to carefully cut along the edges of the crack, opening it up slightly and removing any loose material. This step is important because it increases the surface area for the joint compound or filler to adhere to. Make sure there is no loose debris left in or around the crack.
Next, use a vacuum, preferably a shop vacuum, to remove all the crumbs and dust from the crack and the surrounding area. This step is crucial as it ensures that there are no remaining particles that could affect the adhesion of the repair material.
Finally, take a damp cloth, preferably a microfibre cloth, and wipe down the crack and the surrounding area to remove any remaining dust or debris. Allow the area to dry completely before moving on to the next step, which is filling and repairing the crack.
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Apply a flexible filler or joint compound
Before applying a flexible filler or joint compound, it is important to prepare the crack to ensure the filler can properly adhere to the wall. Firstly, use a utility knife, razor blade, or painter's 5-in-1 tool to widen the crack by cutting along its edges and removing any loose material. Be careful not to vigorously scrape into the crack; instead, be gentle and go slow. It is important to increase the area for the joint compound to stick, but you should not dig too deeply into the wall.
Next, clean the crack to remove any debris and loose bits. A shop vacuum can be useful for this step to ensure all crumbs and dust are removed from the crack. If there is paint that has crinkled around the crack, flatten it out. If there is wallpaper, cut out a few inches around the crack to provide more wall space for the joint compound to grab.
Now, you are ready to apply the flexible filler or joint compound. For plaster walls, it is recommended to mist the crack with water before applying the filler or compound. This is because the plaster can suck the water out of the joint compound, causing it to not set properly. Adding water first prevents this issue. When applying the filler or compound, use a filling knife to smooth it into the crack. This base layer does not need to be completely level or smooth with the wall.
Once the flexible filler has dried, give it a light sanding to remove any excess material. Then, clean the area with a damp microfiber cloth. Finally, apply a fine surface filler to create a seamless finish. Use a filling knife to smooth over the creamy filler, ensuring it is level with the wall. Leave the fine surface filler to dry for the recommended time before painting.
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$9 $11.38

Feather the edges of each layer for a seamless finish
When repairing small cracks in plaster before painting, it is essential to feather the edges of each layer for a seamless finish. This technique involves blending the edges of the plaster repair with the surrounding wall, creating an invisible, smooth transition.
To achieve this, use a wide putty knife to spread a thin layer of joint compound or plaster over the edges of the patch, feathering it outwards. Feathering should extend at least 6 to 12 inches from the patch edge to create a wide area that helps to conceal the repair effectively. This process should be repeated as needed, allowing each layer to dry before the next application.
After feathering, use fine-grit sandpaper to gently sand the plaster in light, circular motions. Regularly check the progress by feeling the surface with your hand. Stop sanding when the patch feels level with the surrounding wall, resulting in a seamless repair that blends in perfectly.
Priming the patched area is the next crucial step. Primer helps the paint adhere better and last longer. It also conceals any minor imperfections in the plaster. Allow the primer to dry completely before applying paint that matches the colour and sheen of your existing wall paint for a consistent finish.
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Sand, prime and paint
Before you begin priming and painting, it is important to prepare the surface. Firstly, identify the type of crack you are dealing with. Hairline cracks are usually benign and caused by plaster drying, expanding, and contracting. If you have a hairline crack, use a utility knife to gently widen the crack, removing any loose material. Ensure there is no loose debris left in the crack. Clean the area with a damp microfibre cloth.
Once the crack is prepared, you can apply a flexible filler. This will move with your wall and prevent the crack from reappearing. Smooth the filler into the crack with a filling knife. Let the filler dry completely, then use medium-grade sandpaper to remove any excess. Clean the area again with a damp cloth.
Now, you can prime the wall. Primer will help the plaster and/or wallpaper to not suck up all the water. You can use a product like Killz, applying it on, in, and around the crack. Let the primer dry completely.
Finally, you can paint! For a consistent look, use paint with the same sheen as your existing wall paint. Standard sheens include flat, eggshell, satin, and semigloss.
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Frequently asked questions
Small cracks in plaster are common and are usually benign. To repair them, you should first widen the crack with a knife or screwdriver to remove loose bits and create space for the filler. Then, fill the crack with a flexible filler, such as Toupret Fill Flex, and smooth it with a filling knife. Let the filler dry, then sand it down and clean the area. Finally, apply a fine surface filler and let it dry before painting.
Before repairing plaster cracks, it's important to assess the type and extent of the damage. For example, hairline cracks are usually caused by plaster drying and expanding, while bulging and bubbling can indicate a more serious issue like water damage. When filling cracks, use multiple thin layers of joint compound rather than one thick layer, and feather the edges of each layer to blend the repair seamlessly with the wall.
There are several products that can be used to fill small cracks in plaster, including flexible patch compounds, drywall joint compound, and plaster of Paris. You can also use a setting-type joint compound, which is a powder that you mix with water. To reinforce the repair, you can use paper drywall tape, mesh tape, or fiberglass drywall tape.











































