
Painting steel wheels with tires on them can be a simple process, but it does require some preparation. Firstly, it is important to clean the wheels thoroughly and remove any dirt, grease, or old paint. This can be done using a variety of methods, such as scrubbing with soap and water, using a pressure washer, or wiping them down with a lacquer thinner and Prep-Sol. Once the wheels are clean, they need to be dried and prepared for painting. This can include scuffing the surface with a Scotch-Brite pad or sandpaper to give the paint something to adhere to, and using a primer to ensure the paint lasts longer. Finally, the chosen paint can be sprayed onto the wheels, with some people recommending multiple coats for a better finish.
| Characteristics | Values |
|---|---|
| Preparation | Use a Scotch Brite pad or fine steel wool to scuff the wheel and remove any loose rust or paint. Alternatively, sandblast or use sandpaper to grind the surface. |
| Cleaning | Wash the wheel thoroughly with soap and water, ensuring all sanding dust and dirt are removed, especially from the area where the wheel centre is welded to the rim. Rinse with a pressure washer or scrub with a toothbrush until the water runs clear. |
| Drying | Wipe the wheel down with a dry rag to ensure no residue is left behind. Use a wax and grease remover or enamel reducer, following up with a dry rag to wipe off any excess. |
| Primer | Apply a coat of primer to the wheel to provide a better surface for the paint to adhere to. Options include zinc chromate primer, self-etching primer, or filler primer to fill in scratches. Allow the primer to cure before painting. |
| Painting | Choose your desired paint colour and apply 2-3 coats. Use a spray can or a spray gun, or brush on the paint if it is a brush-on type. Ensure not to apply the paint too thickly to avoid running. |
| Clear Coat | Apply a coat of clear paint to add durability and make cleanup easier. |
| Tape/Cardboard | Use tape or cardboard to cover the seams of the wheel and prevent overspray on the tires. |
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What You'll Learn

Sanding the wheels
Start by inspecting the condition of your wheels. If there is heavy rust buildup, use a wire brush or a wire wheel attachment on a drill to remove the loose rust. You can also use a product like Rust Reformer or Rust Converter to treat any remaining rust. If there is old paint, pits, or other imperfections, you will need to use heavier-grit sandpaper, around 80-180 grit, to sand these areas.
Next, use a Scotch-Brite pad or fine steel wool to scuff up the entire wheel surface. This will remove any remaining luster and create a uniform texture for the paint to adhere to. You can also use a new Scotch-Brite pad or fine sandpaper to finish the areas that were sanded with heavier-grit sandpaper. This will ensure that the entire wheel has a consistent texture.
After sanding, it is important to clean the wheels thoroughly. Use a pressure washer or scrub the wheels with soap and water to remove all the sanding dust and dirt, especially from the area where the wheel center is welded to the rim. Once the wheels are clean, dry them completely. You can use a wax and grease remover or enamel reducer for this step, but be sure to follow the directions on the product to avoid any residue that could affect the paint.
Finally, you can apply a primer to the wheels. Primer will provide an even better surface for the paint to adhere to and can help fill in any scratches or imperfections left over from sanding. A single-stage self-etching primer is a good option, and you can apply it with a spray can for convenience. Allow the primer to cure before moving on to the next step, which is spraying on your chosen paint colour.
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Applying primer
Before applying primer, it is important to prepare the steel wheel. Start by removing the wheel weights and valve stems. Wash the wheel with soap and water, and clean it with a metal prep product such as PPG's DX 579 Metal Cleaner, diluted with water and applied with a Scotch Brite pad. Wear rubber gloves when handling metal prep products as they can be caustic. Next, neutralize the metal prep by thoroughly rinsing the wheel with water and making sure to get into all the crevices and the backside of the wheel. You can use compressed air to blow debris from the seams of the wheel.
Now, you can scuff the wheel with a new Scotch Brite pad to prepare it for paint. If there is heavy buildup, pits, or other problems, you may need to use 80- to 180-grit sandpaper for harder sanding. Finish these areas with fine sandpaper or a Scotch Brite pad. Wash the wheel again, ensuring that all the sanding dust and dirt are removed from the area where the wheel center is welded to the rim. Once the wheel is clean, wipe it down with a wax and grease remover or enamel reducer. If you use a reducer, be sure to follow it with a dry rag to wipe off any residue before it dries, as this can affect the paint.
Now, you are ready to apply the primer. Choose a primer that is suitable for your project, such as a 2K epoxy primer or a single-stage self-etching primer. If you are using aerosol, a high-build 1K primer is recommended, such as UPOL High5, 3M, or SEM. If you are painting over scratches or scuffs, use a filler primer to fill them in before painting. Apply 3-4 coats of primer, allowing 15-20 minutes between each coat. Then, let the primer dry for a few hours in the sun if possible. Finally, wet sand the primer with 400-grit sandpaper to ensure a smooth finish. Once you are happy with the primer, you can move on to applying your topcoat of paint.
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Spraying paint
When it comes to choosing the paint, a hard-wearing paint is best, such as a 2-pack epoxy paint or a gloss Hammerite. It is also important to consider the colour and finish you desire. Once you have your chosen paint, it is time to start spraying. It is advisable to use thin coats, building up the coverage gradually. This will help to avoid drips and runs in the paint. It is also important to maintain a consistent distance from the surface of the wheel when spraying to ensure an even finish. It is recommended to allow each coat of paint to dry completely before applying the next. Depending on the paint used, you may need to gently bake the wheels or leave them in direct sunlight to cure the paint fully.
Some additional tips for spraying steel wheels include using a spray can, such as Plasti-Kote No. 618 Steel Wheel, which can give good results without the need for a spray gun. Applying a coat of clear lacquer over the paint can add durability and protect the finish. If you are concerned about overspray on the tires, there are a few tricks you can use. One method is to use playing cards or index cards, slipped between the rim and the tire to protect the tire from the paint. Another method is to use cardboard or thin plywood cut into a semi-circle shape to cover the tire and held in place with tape. These techniques will ensure that only the wheel is painted, and the tire remains untouched.
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Avoiding overspray
Painting steel wheels without removing the tires can be a tricky task, especially when trying to avoid overspray. Here are some detailed instructions to help you avoid overspray when painting steel wheels with tires on them:
Prepare the Work Area:
Before you begin painting, it's important to prepare your work area to minimize the impact of overspray. Cover the floor with a tarp or plastic sheeting to catch any paint overspray. Good ventilation is also crucial, so work in a well-ventilated area or outdoors if possible.
Clean and Prepare the Wheels:
Start by thoroughly cleaning your tires and wheels with soapy water or a heavy-duty spray cleaner. Use a stiff brush or a wire brush attachment on an angle grinder to scrub away any dirt, brake dust, or caked-on deposits. If there is rust on the wheels, use the wire brush or a drill with a wire wheel attachment to remove it. Rinse the wheels with water to remove any residue and let them air dry completely.
Protect the Tires:
To avoid overspray on your tires, you can use a combination of tape and cardboard or index cards. First, apply masking tape or painter's tape to the seams of the tires. You can also rip the tape into 2- to 3-inch-long pieces and put them around the rim of the tire. This will create a barrier to protect the tire from paint. Additionally, you can press small pieces of cardboard into the lug nut holes on the backside of the wheel to prevent overspray from passing through.
Another option is to use index cards or cardboard pieces inserted between the tire and the wheel rim. This method ensures that any exposed parts of the tire are covered and protected from overspray.
Final Preparations:
Before you begin painting, it's important to take some final preparation steps. Put on safety gear, including an N95 paint respirator and protective eyewear. If you're working in an enclosed space, consider using a leaf blower or an oil-less compressor to blow off any dust or residue from the cleaning process. Wipe down each wheel with a tack cloth to ensure a clean surface.
Prime and Paint:
Now you're ready to start the painting process. Apply a coat of primer, following the directions on the can for drying time. Once the primer is dry, you can apply your chosen color coat. Remember not to apply the paint too thickly to avoid runs and drips. Allow the paint to dry according to the manufacturer's instructions before considering a second coat.
By following these steps and taking the necessary precautions, you can effectively avoid overspray when painting steel wheels with tires on them.
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Finishing with clear coat
When it comes to finishing with a clear coat, there are a few important considerations and steps to keep in mind. Firstly, a clear coat is often recommended to add durability to the paint job and to make any clean-up easier. It provides a protective finish that enhances the look and colour of your wheels.
Before applying the clear coat, it is essential to prepare the surface properly. This involves sanding or scuffing the wheel to create a rough surface for the paint to adhere to. You can use sandpaper or a Scotch-Brite pad for this step. Ensure that you remove any sanding dust and dirt, especially from the area where the wheel centre is welded to the rim. You can use a wax and grease remover or enamel reducer for this cleaning step, being sure to wipe off any residue with a dry rag.
Once the wheel is prepared and cleaned, you can apply the clear coat. It is recommended to use a product specifically designed for this purpose, such as the Rust-Oleum High-Performance Wheel Clear Coat. Apply two or more light coats a few minutes apart to achieve the best results.
Additionally, consider using a single-stage paint process, where each layer is applied just a few minutes after the previous one so they bond together. This method is faster and results in scratches that are the colour of the paint, rather than a white scratch if the clear coat is chipped.
By following these steps and allowing adequate drying time between coats, you can achieve a durable and aesthetically pleasing clear coat finish on your steel wheels.
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Frequently asked questions
First, you need to clean the wheels. If there is heavy rust buildup, use a wire brush or a Scotch Brite pad to remove it. If there is old paint, pits or other problems, sand the wheel with 80- to 180-grit sandpaper. Wash the wheel again, ensuring all the sanding dust and dirt is removed. Once the wheel is clean, wipe it down with wax and grease remover or enamel reducer.
It is recommended to use a primer to provide a better surface for the topcoat of paint to adhere to. Popular primers include Rust-Oleum's spray-on Rust Reformer and Single Stage Self Etching Primer from Mar-Hyde. If you are using a filler primer, apply it after sanding and before painting.
Popular paints include Rust-Oleum and Plasti-Kote No. 618 Steel Wheel. If you are painting over a black primer, you do not need to apply additional paint. For other primers, you can use spray paint or automotive paint.
To avoid getting paint on the tires, you can tape off the tire or place cards in between the rim and tire to prevent overspray. Alternatively, you can use cardboard to cover the back of the wheel.











































