
Rust-Oleum Hammered spray paint provides a distinctive hammered finish that hides flaws and imperfections on rusted or scratched surfaces. It can be applied directly over rust and works on a variety of surfaces, including wood, concrete, and masonry, giving equally good results. While it can be sprayed on, brushed on, or rolled on, this paragraph will focus on how to apply Rust-Oleum Hammered paint with a roller to achieve the desired hammered effect.
How to apply Rustoleum Hammered Paint with a roller
| Characteristics | Values |
|---|---|
| Surface preparation | Remove loose paint and oxidation with sandpaper or a wire brush. If the surface has a glossy finish, rough it up with sandpaper. |
| Primer | Prime the surface with Stops Rust spray primer by Rust-Oleum if needed. The primer coat will help resist rust and will help bond the paint to the surface. |
| Paint application | Stir the paint thoroughly before use. Use a fine-nap foam roller to apply a heavy coat of paint. |
| Drying time | Allow at least one hour of drying time between coats. Apply subsequent coats within 48 hours of the previous coat. |
| Number of coats | Apply at least three coats of paint, with a fairly short wait between them. |
| Surface suitability | Rustoleum Hammered Paint can be used on metal, wood, fiberglass, concrete, and masonry surfaces. |
| Clean-up | Clean-up can be performed with Xylol or mineral spirits and a cloth rag. |
| Ventilation | Use the paint in a well-ventilated area as the vapors produced are harmful. |
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What You'll Learn
- Prepare the surface: Sand and prime the surface before painting
- Use a roller: Opt for a fine-nap foam roller for a smooth finish
- Paint application: Apply a heavy coat of paint with a 4 roller
- Drying time: Allow at least one hour of drying time between coats
- Clean-up: Use Xylol or mineral spirits with a cloth rag for easy clean-up

Prepare the surface: Sand and prime the surface before painting
Preparing the surface before painting is crucial to achieving the desired outcome. Here are the steps you should take to sand and prime the surface before applying Rustoleum Hammered Paint with a roller:
Sanding the Surface:
Sanding creates a rough surface that allows paint to adhere properly. It also helps remove imperfections, old paint, or finish. When sanding, follow these guidelines:
- Choose the right sandpaper: The coarseness of sandpaper is graded from 12 to 600, with higher numbers indicating finer grit. For most projects, a range of 80 to 220 grit sandpaper is recommended. Coarser sandpaper (60/80 grit) can be used initially to remove old paint or finish quickly, but it should be followed by finer grits to smooth the surface.
- Test the sandpaper: Before starting, test the sandpaper on a small hidden area of the surface to ensure it doesn't cause excessive scratching.
- Use a sanding block: A sanding block helps you apply even pressure across the surface, making sanding easier. You can purchase one or create your own using a properly sized piece of wood.
- Sand in a circular motion: Move the sandpaper in a circular motion to smooth the edges of the old paint job and create a uniform surface.
- Remove dust: Occasionally remove dust by vacuuming or striking the sandpaper on a hard surface. Fold the sandpaper to access new sanding edges. Replace the sandpaper when it becomes encrusted with dust.
- Wipe the surface: After sanding, wipe the surface with a moist, lint-free rag to remove any remaining dust. Ensure the rag is only damp to avoid leaving moisture that could cause swelling on wooden surfaces.
Priming the Surface:
Priming the surface before painting provides several benefits, including improved paint adhesion, coverage of blemishes or old paint colours, and a neutral base for new paint. Here's how to prime effectively:
- Choose the right primer: Select a primer suitable for the surface you're painting. Water-based latex primer and oil-based primer are commonly used for interior walls. Oil-based primer is preferred for blocking stains, covering porous wood surfaces, or tannin-rich wood.
- Calculate the amount of primer needed: A gallon of primer typically covers 250 to 400 square feet of the surface. For heavily stained or tannin-rich surfaces, you may need two coats of primer.
- Apply the primer: Follow the manufacturer's instructions for application. Ensure the primer is applied evenly across the surface.
- Lightly sand the primed surface: Once the primer is dry, lightly sand away any bumps or ridges using very fine-grit sandpaper. Fold the sandpaper into quarters to extend its use. Switch to a fresh section of sandpaper when one area becomes covered with dust.
- Wipe the surface: After sanding, wipe the surface with a damp towel or sponge to remove any remaining dust. Allow the surface to dry completely before proceeding to paint.
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Use a roller: Opt for a fine-nap foam roller for a smooth finish
When applying Rustoleum Hammered Paint with a roller, opt for a fine-nap foam roller for a smooth finish. The thickness of the roller's nap, or fabric, determines the amount of paint it can hold. A thicker nap will result in a rougher surface, whereas a thinner nap will provide a smoother finish.
Foam rollers are ideal for high-gloss latex paints, leaving no brush marks or loose bristles. They are suitable for both industrial and residential use but may not be as durable as fibre rollers and are not recommended for rough surfaces.
For a smooth finish, use a short nap roller, typically ranging from 3/16" to 1/4". This technique is perfect for smooth surfaces like drywall and helps achieve an even coat while minimising roller marks.
A 6" foam roller is a good size option, but be mindful of the temperature and humidity when painting. High temperatures can cause the paint to dry too quickly, resulting in streaks. To avoid this, consider painting in a cooler environment or adding an extender to slow down the drying process.
Additionally, ensure that your roller is of good quality. Cheap tools can sometimes be more expensive in the long run and may not provide the desired finish.
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Paint application: Apply a heavy coat of paint with a 4 roller
When applying a heavy coat of Rustoleum Hammered paint with a 4-inch roller, it is important to follow certain steps to ensure a smooth and even finish. Here are some detailed instructions to achieve the desired result:
Before beginning the painting process, it is crucial to properly prepare the roller. Dip the roller into the paint tray, ensuring that it is only lightly coated to avoid a too-thick application. Roll the sleeve backwards and forwards on the ramp of the tray to evenly distribute the paint. It is important not to overload the roller, as this can lead to uneven paint distribution and make it difficult to achieve a smooth finish.
When painting with a roller, it is recommended to use vertical strokes. Start by positioning the roller approximately 30 cm away from the bottom of the surface you are painting. Then, roll the paint upwards towards the ceiling and then back down towards the floor. Use sweeping strokes at a slight angle rather than painting in a straight line. Leave a slight gap before the cut-in line or slightly overlap it to avoid excess paint building up in the corners.
As you paint, lift the roller slightly and move it to the side, overlapping your previous stroke. Continue this process until you have covered the entire desired section. Remember to reload the roller with paint as needed and back-roll to smooth out the paint before it dries.
If you need to take a break or plan to apply a second coat, properly storing the roller is essential. Avoid letting the roller sit in the paint tray, as this can cause it to become overloaded with paint. Instead, wrap the roller in aluminium foil or a kitchen trash bag and store it in the fridge. This will help keep the roller moist and usable for up to 24-48 hours.
By following these steps and taking your time, you can achieve a professional-looking finish with Rustoleum Hammered paint using a 4-inch roller. Remember that two thin coats are generally better than one thick coat, so take your time and work in sections to ensure an even and consistent application.
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Drying time: Allow at least one hour of drying time between coats
When applying Rustoleum Hammered Paint with a roller, it is important to allow sufficient drying time between coats. The first coat of paint should be left to dry for at least one hour before applying the next coat. This timing ensures that the paint has had enough time to set and will help you achieve the desired hammered effect.
It is worth noting that the drying time can be influenced by various factors, such as temperature and surface type. For example, if you are painting in a cold environment, the paint may take longer to dry. Additionally, the type of surface being painted can impact the drying time. For instance, when painting on metal, the temperature of the surface can affect the finish. If the surface is too cold, it may hinder the paint's ability to adhere properly.
To ensure the best results, it is recommended to test the paint on a small area first. This will allow you to adjust your technique and timing accordingly. By taking the time to understand how the paint behaves on a particular surface, you can avoid common issues such as uneven colour and thickness.
Moreover, the application technique plays a crucial role in achieving the desired hammered effect. When using a roller, it is important to apply the paint in heavy coats. This promotes the chemical reaction needed to create the deep, marbled-like finish that characterises Rustoleum Hammered Paint. By taking the time to understand the specific requirements of this paint, you can ensure a more successful outcome.
In conclusion, allowing at least one hour of drying time between coats of Rustoleum Hammered Paint is essential for achieving the best results. By considering factors such as temperature, surface type, and application technique, you can ensure that your project turns out as expected. Remember to always test on a small area first and adjust your approach as needed for a truly hammered finish.
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Clean-up: Use Xylol or mineral spirits with a cloth rag for easy clean-up
While applying Rustoleum Hammered paint with a roller, it is important to keep in mind the clean-up process. Mineral spirits or Xylol are effective for cleaning paint thinner and solvent, but specific precautions must be taken before and after use. These chemicals are flammable and can cause fires if not disposed of properly.
To clean up after using Rustoleum Hammered paint, use a cloth rag soaked in mineral spirits or Xylol. First, make sure to remove all surface dirt and dust from the item being cleaned. Put on protective gloves and glasses, and secure your respirator to protect yourself from the fumes. Pour a small amount of the mineral spirit or Xylol onto the rag, or use a plastic saucer to dip the rag into. Wipe down the item with the rag, ensuring all paint residue is removed.
After cleaning, use a clean, dry cloth to wipe over the item, removing any lingering paint thinner. Allow the surface to dry completely before using the item again. Do not dispose of the used rags and mineral spirits in the regular trash or pour them down the drain. The chemicals on the rags remain flammable, and disposing of them incorrectly can cause trash fires or harm the environment.
To properly dispose of the used rags and mineral spirits, place them in a sealed container, such as a metal can with a lid, and fill it with water to submerge the rags completely. You can then bring the container to a local hazardous waste disposal center or wait for your area's hazardous waste pick-up day. Alternatively, you can filter and reuse mineral spirits by placing the used spirits in a clean glass jar and allowing the substances to separate. The pure mineral spirits can then be poured into a separate clean jar for storage.
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Frequently asked questions
First, make sure the surface is prepared. Remove loose paint and oxidation with sandpaper or a wire brush. If the surface has a glossy finish, rough it up with sandpaper. Then, apply a primer coat with Stops Rust spray primer by Rust-Oleum. Once the primer is dry, use a fine-nap foam roller to apply the paint in thick coats.
To avoid an uneven finish, make sure the paint is well stirred before application. Allow at least one hour of drying time between coats, and apply subsequent coats within 48 hours of the previous coat.
Clean-up can be performed with Xylol or mineral spirits and a cloth rag.




















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