
Removing paint from magnesium control surfaces requires careful consideration to avoid damaging the metal. While paint stripper is the most common method, it's crucial to ensure that all stripper residue is thoroughly rinsed off with water and the magnesium is dried to prevent water accumulation in joints. Media blasting, such as walnut shell blasting, must be carefully controlled to avoid deforming the metal. After stripping, corrosion must be mechanically removed, followed by chemical treatment and drying at a temperature higher than room temperature. A non-etching epoxy primer is then applied when the metal returns to room temperature.
How do you strip paint from magnesium control surfaces?
| Characteristics | Values |
|---|---|
| Recommended method | Chemical stripper |
| Alternative methods | Abrasive media (plastic or glass), walnut shell, baking soda, dry ice |
| Precautions | Ensure all stripper is removed from lap joints and other hiding places with a water rinse, then dry the magnesium to avoid water remaining in joints |
| Post-stripping treatment | Treat with chemical etch, then dry at higher than room temperature to remove moisture, and apply a non-etching epoxy primer |
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What You'll Learn
- Use a paint stripper, ensuring all stripper is removed from lap joints and other hiding places
- Rinse with water and dry the magnesium to prevent water remaining in joints
- Avoid abrasive media, such as plastic or glass, as this will require a chemical etch
- Use an etching chemical to remove inorganic soils and passivate the surface
- Apply a non-etching epoxy primer, followed by your chosen paint

Use a paint stripper, ensuring all stripper is removed from lap joints and other hiding places
When using a paint stripper on magnesium control surfaces, it is crucial to ensure that all of the stripper is thoroughly removed from the lap joints and other crevices. This step is essential to prevent any residual stripper from causing damage or deformation to the metal.
Begin by carefully inspecting the surface and identifying any areas where paint stripper may have accumulated or become trapped. Use a water rinse to flush out these areas and ensure that all traces of the stripper are eliminated. It is important to be gentle during this process to avoid applying excessive pressure, which could lead to metal stretching and deformation.
Pay close attention to lap joints and similar areas where paint stripper may be more challenging to access and remove. Use appropriate tools, such as soft-bristled brushes or compressed air, to gently dislodge and remove any remaining stripper from these tight spaces. Ensure the magnesium surface is thoroughly dried after rinsing to prevent water accumulation in the joints, which could lead to corrosion or other issues.
The use of abrasive media, such as walnut shell, baking soda, or dry ice, should be approached with caution. When using abrasive media, always ensure that the air pressure in the blast gun is carefully controlled to prevent metal deformation. Test on a small area first to ensure the process is safe for the specific magnesium surface you are working on.
Remember that the use of paint stripper is just one part of the process of refinishing magnesium. After stripping the paint, it is essential to mechanically remove corrosion and chemically treat the surface. Finally, dry the component at a temperature above room temperature to eliminate any remaining moisture before applying a suitable epoxy primer.
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Rinse with water and dry the magnesium to prevent water remaining in joints
Stripping paint from magnesium control surfaces requires careful attention to ensure the magnesium is not damaged. One of the most important steps in this process is rinsing with water and thoroughly drying the magnesium to prevent water from remaining in the joints.
Magnesium is a very reactive metal and can corrode quickly if not properly treated. After using a paint stripper, it is crucial to rinse the magnesium surface with water to remove any residual stripper. This step should not be rushed, and it is important to ensure that all stripper residue is gone, especially from lap joints and other crevices where it may accumulate.
The next critical step is to dry the magnesium thoroughly. Water left behind can lead to corrosion and damage the metal. Use clean, dry cloths to wipe down the surface, ensuring that all water is absorbed and no moisture is left behind. It is important to be gentle during this step to avoid deforming the metal, especially if the magnesium is thin or has intricate details.
Additionally, consider using compressed air to reach areas that may be difficult to access with cloths. This helps to remove any remaining water droplets and speeds up the drying process. Once the magnesium is completely dry, it is essential to apply a suitable corrosion inhibitor or primer to protect the metal and prepare it for the next steps in the refinishing process.
By taking these careful steps, you can effectively strip paint from magnesium control surfaces while maintaining the integrity of the metal and preventing water damage.
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Avoid abrasive media, such as plastic or glass, as this will require a chemical etch
When stripping paint from magnesium control surfaces, it is important to avoid abrasive media such as plastic or glass. While these materials can be effective in removing paint, they can also cause damage to the underlying magnesium. The issue with these types of abrasive media is that they require a chemical etch to be fully effective. This additional step can be avoided by opting for milder blast media or alternative methods.
Mild blast media, such as walnut shell, baking soda, or dry ice, can be used at low air pressures to minimise the risk of deforming the metal. However, these methods may not remove all surface contaminants, and some inorganic soils (oxides) may remain. This is where a chemical etch would typically be required, as it can effectively remove these contaminants and passivate the surface, improving the corrosion resistance of the metal.
To avoid the need for a chemical etch, one suggestion is to use a non-etching epoxy primer. This type of primer can be applied directly to the surface after the paint has been stripped and the corrosion has been mechanically removed. It is important to ensure that all stripper residue is rinsed away with water and the magnesium is thoroughly dried to prevent moisture buildup.
Additionally, when working with magnesium, it is crucial to be cautious and seek professional assistance if needed. Magnesium is a delicate material, and incorrect chemical usage can easily ruin the surface. It is recommended to consult with experts or refer to specialised resources to ensure the correct procedures and materials are utilised for the specific project requirements.
Overall, when stripping paint from magnesium control surfaces, avoiding abrasive media such as plastic or glass is advisable to prevent potential damage to the metal. Alternative methods, such as mild blast media or non-etching epoxy primers, can be utilised to achieve effective paint removal without the need for a chemical etch. However, it is important to prioritise caution and seek professional guidance to ensure the best outcome.
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Use an etching chemical to remove inorganic soils and passivate the surface
When stripping paint from magnesium control surfaces, it is important to consider the specific method and materials used. One recommended approach is to use an etching chemical to remove inorganic soils and passivate the surface. This process not only eliminates contaminants but also prepares the surface for effective powder coating. Here's a detailed guide on using etching chemicals for this purpose:
Understanding the Process:
Etching chemicals are substances that can dissolve or corrode the surface of a material. In the context of magnesium control surfaces, the etching chemical is chosen specifically to react with and remove inorganic soils, also known as oxides. This process ensures that the surface is clean and free of contaminants, which is essential for achieving a strong bond with the powder coating.
Selecting the Right Chemical:
The choice of etching chemical depends on the specific type of magnesium alloy and the extent of soil or corrosion on the surface. Common etching chemicals used for magnesium include acids such as nitric acid, phosphoric acid, or chromic acid. These acids react with the oxides on the surface, dissolving them and creating a clean foundation.
Preparation and Application:
Before applying the etching chemical, it is crucial to wear appropriate protective gear, including gloves, eye protection, and a respirator. Ensure the work area is well-ventilated to mitigate the risks associated with chemical fumes. Clean the magnesium surface with a solvent to remove any grease or oil. Then, using a brush or spray, apply the etching chemical evenly across the surface, following the manufacturer's instructions for dilution ratios and application techniques.
Passivation and Surface Protection:
The etching process not only removes inorganic soils but also passivates the surface. Passivation creates a protective layer on the magnesium, enhancing its corrosion resistance. This layer prevents the magnesium from reacting excessively with the environment, reducing the likelihood of corrosion. Depending on the specific requirements, additional surface protection methods can be applied after passivation, such as chemical conversion coating, electrochemical plating, or anodic oxidation.
Post-Etching Considerations:
After etching, thoroughly rinse the magnesium surface with clean water to remove any residual chemicals. Ensure that the surface is completely dry before proceeding with further treatments or coatings. It is important to handle the etched surface with care to avoid introducing new contaminants. The etching process improves the adhesion of subsequent coatings, so it is essential to apply the chosen coating as soon as possible after etching to maximize the bonding strength.
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Apply a non-etching epoxy primer, followed by your chosen paint
Once you have stripped the paint from your magnesium control surfaces, you will need to apply a non-etching epoxy primer. It is crucial that you select a non-etching primer, as emphasised by one source:
> Use a non-etching epoxy primer. Make sure you use a NON-etching epoxy primer. [...] You can use whatever paint you want over the NON-etching epoxy primer including Acrylic Enamel (may be lighter weight for older ruddervators), Imron or other Poly Urethanes etc.
After applying the non-etching epoxy primer, you can then apply your chosen paint. The paint options suggested by one source include "Acrylic Enamel (may be lighter weight for older ruddervators), Imron or other Poly Urethanes".
It is important to note that the process of refinishing magnesium requires special materials, procedures, and knowledge. One source recommends contracting with someone who has the necessary expertise to handle the project and avoid the need for redoing any steps.
Additionally, ensure that you thoroughly rinse and dry the magnesium surface after stripping the paint to remove all traces of the stripper and moisture. This step is crucial to prevent any residual stripper or moisture from affecting the application and adhesion of the primer and paint.
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Frequently asked questions
There are several ways to strip paint from magnesium. One method is to use a paint stripper, ensuring that all stripper residue is removed from the lap joints and other crevices with a water rinse, and then drying the magnesium to prevent water from remaining in the joints. Another method is to use abrasive media such as plastic or glass, followed by a chemical etch. It is important to note that the air pressure in the blast gun must not be too high to avoid deforming the metal.
There are a few paint strippers that are safe for magnesium, but the specific product and distributor will depend on your location. One product mentioned is El Dorado yellow, available at PPG Aero in Kennesaw, but it is only sold in quantities of 4 gallons or more.
After stripping the paint and removing corrosion, the magnesium must be chemically treated and dried at a temperature higher than room temperature to eliminate moisture. Once the magnesium has cooled back to room temperature, a non-etching epoxy primer should be applied immediately.
Any paint can be used over the non-etching epoxy primer, including acrylic enamel, Imron, and other poly urethanes.











































