
Painting the side covers of a Honda SL350 can be a rewarding DIY project for motorcycle enthusiasts looking to personalize their ride or restore its appearance. The process involves careful preparation, including cleaning, sanding, and priming the surfaces to ensure the paint adheres properly. It’s essential to use high-quality paint and clear coat designed for motorcycles to withstand weather and road conditions. Additionally, masking off surrounding areas and using proper ventilation during painting are crucial steps to achieve a professional finish. With the right tools, patience, and attention to detail, transforming the side covers of a Honda SL350 is entirely feasible and can breathe new life into this classic bike.
| Characteristics | Values |
|---|---|
| Paintable Surface | Yes, side covers of a Honda SL350 can be painted |
| Recommended Paint Type | High-temperature spray paint or automotive paint |
| Surface Preparation | Clean, sand, and prime the side covers before painting |
| Common Colors | Matches OEM colors (e.g., Candy Blue, Candy Red) or custom colors |
| Durability | Depends on paint quality and preparation; may require clear coat for added protection |
| Tools Required | Sandpaper, primer, paint, clear coat, masking tape, and possibly a heat gun |
| Skill Level | Moderate; some experience with painting and preparation is helpful |
| Cost | Varies; DIY costs range from $20 to $100 depending on materials |
| Time Required | 4-6 hours (including drying time between coats) |
| Compatibility | Fits Honda SL350 models (1970-1973) |
| Aftermarket Options | Custom paint kits or pre-painted side covers available |
| Maintenance | Regular cleaning and touch-ups as needed to maintain appearance |
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What You'll Learn
- Preparation Steps: Cleaning, sanding, and priming the side covers for optimal paint adhesion
- Paint Selection: Choosing suitable paint types and colors for durability and aesthetics
- Painting Techniques: Spraying, brushing, or using decals for a professional finish
- Drying and Curing: Proper drying times and conditions for long-lasting results
- Reassembly Tips: Safely reattaching painted side covers to the Honda SL350

Preparation Steps: Cleaning, sanding, and priming the side covers for optimal paint adhesion
Before applying paint to the side covers of a Honda SL350, proper preparation is critical to ensure the new finish adheres well and lasts. The first step in this process is cleaning, which removes dirt, grease, and old residues that can compromise adhesion. Use a degreaser specifically designed for automotive surfaces, such as Simple Green or Purple Power, diluted according to the manufacturer’s instructions. Scrub the covers with a soft-bristle brush to dislodge stubborn grime, paying extra attention to crevices and edges where debris accumulates. Rinse thoroughly with water and allow the covers to dry completely before proceeding. Skipping this step risks trapping contaminants under the paint, leading to bubbling or peeling over time.
Once cleaned, sanding becomes the next essential step to create a rough surface that promotes paint adhesion. Start with 400-grit sandpaper to remove any existing paint or clear coat, working in consistent, circular motions. Progress to 600-grit for a smoother finish, ensuring all areas are evenly sanded. For hard-to-reach spots, consider using sanding sponges or blocks for better control. Wipe the surface with a tack cloth afterward to remove dust particles, as even minor residue can interfere with primer application. This stage is labor-intensive but lays the foundation for a professional-looking result.
Priming is the final preparation step, acting as a bridge between the bare metal or plastic and the new paint. Choose a high-quality automotive primer, such as Rust-Oleum or Dupli-Color, suitable for the material of your side covers. Apply the primer in thin, even coats using a spray gun or aerosol can, holding the nozzle 6–8 inches away from the surface. Allow each coat to dry for 15–20 minutes before applying the next, typically requiring 2–3 coats for full coverage. Primer not only enhances adhesion but also prevents rust and ensures the paint color appears true. Rushing this step can lead to uneven paint application or premature failure, so patience is key.
While these steps may seem straightforward, common mistakes can derail the process. Over-sanding can thin the material, while under-sanding leaves an insufficiently rough surface. Applying primer to a damp or dusty surface will cause adhesion issues. Always work in a well-ventilated area, wear protective gear, and follow product instructions closely. For those new to painting motorcycle parts, practicing on a scrap piece of metal or plastic can build confidence and technique.
In conclusion, cleaning, sanding, and priming are non-negotiable steps for painting Honda SL350 side covers. Each stage requires attention to detail and the right tools to ensure optimal paint adhesion. By investing time in preparation, you’ll achieve a durable, professional finish that enhances the bike’s appearance and longevity.
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Paint Selection: Choosing suitable paint types and colors for durability and aesthetics
Painting the side covers of a Honda SL350 requires careful consideration of both durability and aesthetics. The motorcycle’s side covers are exposed to harsh conditions—UV rays, rain, debris, and constant vibration—so the paint must withstand these elements while maintaining its visual appeal. Start by selecting a paint type designed for automotive or motorcycle use, such as urethane or acrylic enamel, which offer superior adhesion and resistance to fading and chipping. Avoid household or craft paints, as they lack the necessary durability for outdoor applications.
Color choice plays a pivotal role in both personal expression and the bike’s overall look. Consider the SL350’s original color scheme if you aim for a restoration, or explore custom options for a unique aesthetic. Lighter colors reflect sunlight, reducing heat absorption, while darker shades may show scratches more prominently. Metallic or pearl finishes add depth but require precise application techniques. Always test the color on a small, inconspicuous area or a separate panel to ensure it complements the bike’s design before committing to the full project.
Preparation is as critical as the paint itself. Clean the side covers thoroughly to remove grease, dirt, and old paint residue, as contaminants can cause adhesion issues. Sanding with progressively finer grits (e.g., 400 to 1200) creates a smooth surface for paint to bond to. Priming is essential, especially for bare metal or plastic surfaces, as it enhances paint adhesion and provides a uniform base. Use a high-quality primer compatible with your chosen paint type, and apply it in thin, even coats to avoid drips or runs.
When applying the paint, follow the manufacturer’s instructions for mixing ratios, thinning, and drying times. Use a spray gun for professional results, maintaining a consistent distance and speed to achieve an even finish. Multiple thin coats are better than one heavy coat, as they reduce the risk of sagging and ensure proper curing. Allow sufficient drying time between coats, typically 15–30 minutes for fast-drying paints, and avoid touching the surface until fully cured, which can take 24–48 hours depending on the product.
Finally, protect your work with a clear coat to enhance gloss, add UV resistance, and improve durability. Choose a clear coat specifically formulated for automotive use, and apply it in 2–3 thin layers. After curing, lightly wet-sand any imperfections with 2000-grit paper and polish the surface for a showroom finish. Proper maintenance, such as regular washing and waxing, will prolong the life of the paint job, ensuring your Honda SL350’s side covers remain both functional and visually striking.
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Painting Techniques: Spraying, brushing, or using decals for a professional finish
Spray painting offers the smoothest, most factory-like finish for Honda SL350 side covers, but it demands precision and preparation. Begin by disassembling the covers and sanding them with progressively finer grits (starting at 400, ending at 1200) to remove imperfections and create a surface profile for adhesion. Apply a high-build primer designed for plastics or metals, depending on your cover material, and allow it to cure fully. When spraying, maintain a consistent 6-8 inch distance from the surface, using overlapping passes to avoid runs. Multiple thin coats (3-4) yield better results than one heavy application. Always wear a respirator and work in a well-ventilated area, as automotive paints contain volatile compounds.
Brushing is a more accessible method for those without spray equipment, but achieving a professional finish requires technique and patience. Use a synthetic bristle brush designed for enamel or acrylic paints to minimize streaks. Thin the paint slightly (10-15% with the recommended thinner) to improve flow and reduce brush marks. Apply light, even strokes in the direction of the cover’s grain, allowing each coat to dry completely before adding another. Sand lightly between coats with 1200-grit paper to smooth imperfections. While brushing may show subtle brushstrokes, it’s ideal for small details or touch-ups where precision is key.
Decals provide a unique alternative to solid paint, allowing for custom designs or restoration of faded logos. Choose high-quality vinyl decals designed for outdoor use, ensuring they’re compatible with curved surfaces. Clean the side covers thoroughly with isopropyl alcohol to remove oils and residue. Position the decal carefully, using a squeegee to eliminate air bubbles and ensure adhesion. For a seamless finish, apply a clear coat over the decal, but test compatibility first to avoid smearing. Decals are forgiving for beginners but require meticulous application to avoid misalignment or peeling edges.
Each technique has its trade-offs: spraying delivers the most professional look but requires skill and equipment; brushing is accessible but may show imperfections; decals offer customization but demand precision in placement. Consider your skill level, desired outcome, and time investment when choosing. For a hybrid approach, combine decals with sprayed clear coat for durability and depth. Always practice on scrap material before tackling your SL350’s side covers to refine your technique and avoid costly mistakes.
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Drying and Curing: Proper drying times and conditions for long-lasting results
After painting the side covers of your Honda SL350, the drying and curing process is critical to ensure durability and a professional finish. Proper drying times and conditions can mean the difference between a paint job that lasts for years and one that chips or fades prematurely. The type of paint and environmental factors play significant roles in this phase, so understanding these variables is essential.
Steps for Optimal Drying and Curing:
- Follow Manufacturer Guidelines: Different paints have specific drying times, often ranging from 24 hours for light handling to 72 hours for full curing. Always refer to the paint manufacturer’s instructions for exact timelines.
- Control Temperature and Humidity: Ideal drying conditions are between 65°F and 85°F (18°C and 29°C) with humidity below 50%. Avoid extreme temperatures or high humidity, as these can cause bubbling, cracking, or uneven drying.
- Ensure Proper Ventilation: Adequate airflow accelerates drying and prevents dust or debris from settling on the wet surface. Use fans or open windows, but avoid direct drafts that could introduce contaminants.
Cautions to Avoid Common Mistakes:
Rushing the drying process by using heat guns or placing the covers near heaters can lead to warping or paint damage. Similarly, exposing the freshly painted surface to moisture or direct sunlight before curing is complete can compromise the finish. Patience is key—resist the urge to handle or reinstall the covers prematurely.
Practical Tips for Longevity:
After the initial drying period, lightly sand the surface with 2000-grit sandpaper and apply a clear coat for added protection. Allow the clear coat to cure for an additional 48–72 hours. For motorcycles like the Honda SL350, which may be exposed to harsh weather, consider using UV-resistant paint or coatings to prevent fading.
Proper drying and curing are as important as the painting itself. By adhering to recommended conditions and timelines, you’ll achieve a durable, high-quality finish that enhances the aesthetic and value of your Honda SL350. Treat this phase with the same care as the painting process, and your side covers will stand the test of time.
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Reassembly Tips: Safely reattaching painted side covers to the Honda SL350
Painting the side covers of a Honda SL350 can breathe new life into this classic motorcycle, but reassembling them safely is crucial to avoid damage and ensure a professional finish. The process requires precision and care, especially when dealing with freshly painted surfaces. Here’s how to reattach the side covers securely while preserving your hard work.
Preparation is Key: Before reattaching the side covers, inspect both the covers and the motorcycle’s mounting points for any debris, rust, or misalignment. Clean the mounting areas with a mild degreaser and a soft cloth to ensure a snug fit. If the mounting holes or tabs show signs of wear, consider reinforcing them with a thin layer of epoxy or replacing them entirely. This step prevents unnecessary stress on the painted surface during installation.
Use the Right Tools: Avoid scratching or chipping the paint by using tools with protective padding or wrapping. A magnetic screwdriver with a soft tip can help guide screws into place without slipping. For stubborn fasteners, apply a small amount of penetrating oil and allow it to sit for 10–15 minutes before attempting to loosen them. Always hand-tighten screws initially to avoid cross-threading, then use a torque wrench to secure them to the manufacturer’s specifications (typically 5–8 Nm for side cover screws).
Align with Care: Proper alignment is critical for both aesthetics and functionality. Hold the side cover in place and check that it sits flush with the motorcycle’s body. If it feels tight or misaligned, double-check the mounting points and adjust as needed. Avoid forcing the cover into position, as this can crack the paint or damage the plastic. For added protection, apply a thin strip of automotive masking tape along the edges of the mounting area before reattaching the cover.
Secure with Confidence: Once aligned, secure the side cover using the original fasteners or high-quality replacements. If your SL350 uses clips or tabs, ensure they snap into place with a firm click. For added peace of mind, apply a small dab of silicone adhesive to the back of the cover’s mounting points, but avoid overusing it to prevent seepage onto the painted surface. Allow the adhesive to cure for 24 hours before riding to ensure maximum bond strength.
Final Inspection: After reassembly, step back and inspect your work. Check for gaps, uneven alignment, or any signs of stress on the paint. Run your hand along the edges to ensure smoothness and use a microfiber cloth to buff out any fingerprints or smudges. If you notice any issues, address them immediately to prevent long-term damage. With careful attention to detail, your freshly painted side covers will enhance the SL350’s vintage charm while maintaining its structural integrity.
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Frequently asked questions
Yes, you can paint the side covers of a Honda SL350. Proper preparation, such as cleaning, sanding, and priming, is essential for a durable finish.
Use high-quality automotive paint or spray paint designed for plastic or metal surfaces, depending on the material of the side covers. A clear coat is recommended for added protection.
It’s best to remove the side covers for painting to ensure an even and professional finish. Painting them while still on the bike increases the risk of overspray on other parts.










































